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Ukuhlola Ukusebenza Kwe-CNC Tool Holder: Ukuhlola Okujulile Ngaphezu Kwamandla Okubamba Nokunembile

Kwadalwa ngo 10.25

In CNC machining, toolholders, as the key component connecting the machine tool spindle and the cutting tool, have a direct impact on machining efficiency, product precision, and even production costs. Beyond the well-known factors of clamping force and precision, a comprehensive toolholder performance evaluation should also consider multiple dimensions, including assembly and disassembly speed, expandability, dynamic balance, maintainability, airflow avoidance, damping and vibration reduction properties, and price. This article aims to provide overseas machine tool accessory distributors with a detailed comparison of the performance parameters of various CNC toolholders, enabling them to better serve end customers and provide more precise toolholder solutions.

Izinsika eziyisikhombisa zensimbi ezinemininingwane zimi emgqeni ophuzi.

I. Isivinini Sokuhlanganisa Nokuhlukanisa Nokwandiswa: Ukucabangela Okubili Kwekhono Nezindleko

Ukuhlanganiswa nokuhlakazwa kwesivinini kuthinta ngqo isikhathi esingekho sokusika enqubweni yokukhiqiza futhi kubaluleke kakhulu ezimweni zokucubungula ezineguquko njalo kwezinsiza. Ama-hydraulic toolholders kanye nezinye izinsiza ezithuthukisiwe zokushintsha ngokushesha zinikeza isivinini esiphezulu sokuhlanganiswa nokuhlakazwa, zigcine isikhathi esiphakathi nendawo esingama-3 imizuzu ngoshintsho lwezinsiza uma kuqhathaniswa ne-ER ejwayelekile, i-SK collet, kanye nama-toolholders anamandla aphezulu. Le ngxenye yesikhathi ebukeka incane, uma ihlanganiswa nezinguquko eziyi-20 zezinsiza ngosuku, ingagcina isikhala sokucubungula esisodwa ihora lesikhathi esibalulekile.

Izikhwama zensimbi ezinezinhloso ezintathu eziphezulu phezu kwesikhumba esiyisiqhwaga.

Ukukhululeka kuthinta ukuhamba kahle kanye nenani lezinsiza zokugcina. Ama-ER nama-SK collet tool holders, anokwakheka okuhlukahlukene kwe-collet, angabamba amathuluzi anobubanzi obuhlukahlukene, afinyelela "ukubamba okukodwa kokusetshenziswa okuningi." Ukukhululeka kwawo kudlula kakhulu lokho kwe-heat-shrink kanye ne-side-lock tool holders. [1] Lezi zinhlelo ezibanzi zokusebenza ziyasiza abathengisi ukuthi banciphise izinsiza zokugcina kanye nezidingo zezimali.

2.Ukuhamba Okusheshayo: Umthombo Wokuphila Wokugaya Okusheshayo

Njengoba ubuchwepheshe bokucubungula buhamba phambili ngezinga eliphezulu, ibhalansi ye-dynamic ibe uphawu oluyinhloko lokusebenza kwe-toolholder. Uma ijubane le-spindle lidlula ama-11,000 rpm, ukuhuzuka okubangelwa ukungalingani kwe-toolholder kuyanda kakhulu. Lokhu akugcini nje ngokunciphisa impilo ye-spindle kanye ne-tool, kodwa futhi kushiya izimpawu ezibonakalayo zokukhuluma ebusweni obucutshunguliwe, kuthinta ukuzinza kwezilinganiso komkhiqizo.

Ishadi elihlanganisiwe kumshini we-CNC elikhombisa ukukhuphuka kwezinga le-RPM ukusuka ku-8000 kuya ku-18000.

Phakathi kwezinhlobo ezahlukene zokubamba amathuluzi, ama-shrink-fit toolholders anikeza ibhalansi ye-dynamic ephawulekayo. Ukwakhiwa kwawo okukodwa, okungelona elokugcina njengezikhonkwane nezikhonkwane, kanye ne-exterior yabo ehlanzekile kunciphisa kakhulu umoya nokungalingani, okwenza kube kufanelekile ukuhlinzeka ngemishini esheshayo kakhulu.

3. Ukugcinwa kanye Nentengo: Ukuhlolwa Okuphelele Kwezinzuzo Zesikhathi Eside

Ukugcinwa kubalulekile ekwazini komphakathi wokugcina ukunemba nokuphila kwesevisi. Ama-toolholder we-collet, afana ne-ER ne-SK, avame ukugcina ama-chips ngaphakathi kwe-collet kanye ne-nut, kudinga ukuhlanzwa ngokucophelela njalo uma kushintshwa ithuluzi. Ukwehluleka ukwenza lokhu kungaphazamisa ukunemba kokubamba kanye nokuphila kwe-toolholder. Ama-toolholder we-hydraulic kanye ne-shrink-fit, ngakolunye uhlangothi, anezakhiwo ezivamile, okwenza kube lula ukuwakhuculula nokuwagcina.

Izandla zibambe ingxenye yethuluzi lensimbi ekhanyayo.

Intengo nezindleko yizinto ezibalulekile kokubili abahlinzeki nabasebenzisi bokugcina.

ER collet toolholders: Lezi yizindleko eziphansi kakhulu futhi zinezinhlelo zokusebenza ezibanzi, kodwa ukusebenza kwazo uma kuziwa kumandla okucindezela, ukunemba kokucindezela, kanye nesivinini sokuhlanganisa nokuhlukanisa akukuhle.
SK/SE amathuluzi: Anikeza ukunemba okuthuthukisiwe kokubamba, kodwa ukuthuthukiswa kwezinye izici zokusebenza kunqamukile.
Izinsiza zokubamba ezikhethiwe: Zinezakhiwo ezilula kanye nokuhlanganiswa nokuhlukaniswa okusheshayo, futhi zisetshenziswa ikakhulukazi emisebenzini yokusika enzima efana nokubhoboza kwe-U. Nokho, zihluleka ekubaleni kahle kokunyakaza nokugcina ukunemba, okwenza zingafaneleki ezikhathini zokusebenza eziphezulu ezingaphezu kuka-8,000 rpm.
Amathuluzi wamandla: Anikeza izinzuzo ezinkulu zokubamba amandla kanye nokwandiswa okuhle, kodwa abavame ukuhlela futhi baphume kancane, futhi banezinga eliphansi lokulinganisa okusheshayo nokunembile kokubamba, okwenza bangafaneleki ekuphothulweni.
Izinsiza zokubamba ezibuyela emuva: Zihlinzeka ngokuqinisa okuhle kakhulu nokulinganisa okusheshayo, kodwa amandla okubamba aphansi futhi zihlala zikhathaza kakhulu ukuhlanganisa nokuhlanganisa.
Hydraulic toolholders: Zihlinzeka ngokuqinile kokubamba nokuphakamisa, isivinini esisheshayo sokuhlanganisa nokuhlanza, futhi kulula ukuzigcina. Nokho, ibhalansi yabo ye-dynamic average, okwenza zingafaneleki ekucubunguleni okusheshayo okungaphezu kuka-15,000 rpm, futhi zibhakabhaka. Shrink-fit toolholders: Zihlinzeka ngokuqinile kokubamba nokuphakamisa, ibhalansi ye-dynamic enhle, futhi kulula ukuzigcina. Nokho, isivinini sokuhlanganisa nokuhlanza sincike ekusebenzeni kwemishini ye-shrink-fit, edinga imishini yokunciphisa ethile, okuholela ekutshalweni kwemali okukhulu kokuqala.
Izinsiza zokugcina amathuluzi eziphephile ze-hydraulic: Zihlanganisa amandla okucindezela, ukunemba, isivinini sokuhlanganisa nokuhlakaza, kanye nokwandiswa. Nakuba ukusebenza kwazo kokulinganisa okusheshayo kungahambi kahle njengokugcina amathuluzi e-shrink-fit, zanele ukuze zisebenze ngezinga lokusebenza elingaphansi kuka-20,000 rpm futhi kulula ukuzigcina. Iphuzu lazo elikhulu lokungaphumeleli yintengo yazo ephezulu.

4. Ukuphuma Komoya Nokwehliswa Kwejaji: Ifomula Eyinqobile Yokusebenza Okukhethekile

Airflow ibalulekile ekucubunguleni imikhono nezikhala kanye nokusebenza kwezingxenye ezinzima, ikhetha ukufinyelela kwezinsiza ngaphakathi ezindaweni ezijulile noma ezikhungweni. Kulokhu, ama-shrink-fit toolholders, anomklamo ophakathi, ayisicoco esingenakuphikiswa. Uma kuqhathaniswa nokusebenza okufanayo kwe-airflow, ama-shrink-fit toolholders anikeza ukusebenza okuphezulu kakhulu uma kuqhathaniswa nezinye izinhlobo zama-toolholders.

I-Precision drill ihlukanisa ne-metal guide.

Izici zokunciphisa ukushayisana nokudlidliza zithinta ngqo ukuphela kwesikhumba somsebenzi kanye nokunembile kwezilinganiso. Ukushayisana okuphansi ngesikhathi sokucubungula, inqubo yokusika iba nempilo futhi impilo yethuluzi iba yinde.

Izinsiza zokugcina ze-hydraulic: Ngoba i-hydraulic fluid ngaphakathi kwazo ithola kahle futhi ivimbele ukudluliswa kokudlidliza, zikhombisa ukusebenza kahle kokunciphisa nokunciphisa ukudlidliza.
Ithuluzi elithathwe ngokwengxenye: Lezi zisebenzisa ama-rings e-rubber angaphakathi ukuze zinciphise ukuhamba, kodwa ngenxa yokuthi indawo yazo yokuxhumana incane, ukusebenza kwazo kuncane kancane uma kuqhathaniswa ne-hydraulic toolholders.
Cold-pressed toolholders: Lezi zisebenzisa umehluko emsindo wokuvunguza phakathi kwezinto ezahlukene ukuze zinciphise kancane ukudluliswa kokuvunguza, kodwa ukusebenza kwazo kusemkhakheni wokuhlola okwengeziwe.

Ibhithi lokubhoboza elijikayo elinokhonkolo lwensimbi, libonisa ukuhamba kwemisebenzi.

5. Isiphetho: Akukho thuluzi eliphelele, kukhona kuphela elihambelana kakhulu.

Ngokuhlanganisa, akukho mshini owodwa wokubamba amathuluzi emakethe ongenziwa ngokujwayelekile; akukwazi ukufanisa zonke izimo zokusebenza. Ngakho-ke, njengomthengisi wezinsiza zomshini, ukuqonda kahle izici zokusebenza zamathuluzi ahlukene nokuhlinzeka ngokuqonda kahle ukukhetha okungcono kokubamba amathuluzi ngokusekelwe ezidingweni zokucubungula zamakhasimende, izimo zomshini, nezabelomali kubalulekile ekuthuthukiseni ukwaneliseka kwamakhasimende kanye nokuncintisana. Ngaphezu kwalokho, ukuhola abasebenzisi ekuthuthukiseni imikhuba emihle yokusebenzisa nokunakekela amathuluzi kungasiza kakhulu ekwandiseni impilo yokubamba amathuluzi futhi kukhuphule inani lawo.

OLICNC® ikakhulukazi ikhiqiza ama-Tool Holders ezinsizakusebenza zomshini & izingxenye zezimboni zokhuni, kanye nezinsiza zomshini zendawo, ingxenye yomugqa weMishini & Amathuluzi. Imikhiqizo eyinhloko ye-OLICNC® iyama-Tool Holders abalulekile ekwenzeni, ekugayeni, ekubhobhodleni, ekugayeni, ekwenzeni, kuma-CNC Machines noma kuma-Machine Centers, kufaka phakathi izinhlobo ezahlukene zama-Spring Collets, ama-Collets Chuck Sets, ama-Mill Holders, ama-Tapping Collets, ama-Rough noma ama-Precision Boring Heads, ama-Drill Chucks, ama-Live Centers nokunye. Ngasikhathi sinye, i-OLICNC® ingahlinzeka ngama-Machine Accessories afana nama-Lathe Chucks, ama-Steel Clamping Kits, ama-Machine Vises, ama-Bench Vises, ama-Dividing Heads, ama-Rotary Tables kanye nama-Magnetic Chucks., njll. Zonke lezi zinto ezivela ku-OLICNC® zisesimweni sezinhlobo ezahlukene ezijwayelekile; Ngaphandle kwalokho okukhona, i-OLICNC® ingakha futhi ihlinzeke ngezimpahla ezithunyelwe njengezibonelo noma imidwebo.